Dear Fellow Fuckwits. It's been about 5 months since my last proper confessional. This one is a doozy...
So, those who have been following the Ali thread might remember my Gravel-Packer-Dropbar creation, from many shed bits, AliEx bits and parts all over. One of those Ali parts was the rigid bikepacking fork.
I discovered last night that the fork steerer is completely open to the legs, and that the legs are (of course) hollow all the way through. Now, you might ask, how did I discover this?
Tool storage has been on my mind, and I purchased a AliEx Granite Designs Stash RCX, one with with the compression plug for enlcosed & carbon forks, as obviously a star nut based tool, or one that requires a top/bottom clamp, just wasn't going to work. It arrived, and looked the goods. Following the instructions all seemed golden, until the compression unit didn't want to fit into the fork all that well (again, AliEx Fork, maybe not the straightest of steerers internally, there's a post on this in the AliEx thread). All good I think, I'll just loosen it up it it'll slide right in. So I do this, get it assembled again, and slip the unit into the steerer.
As I go to tighten the plug up through the bottom of the tool sleeve, as the allen key goes through, I suddenly feel a total lack of resistance, followed by the "clink-clank-FUCK!" of the compression plug artfully falling off the bottom of the tool sleeve...
Into the fork. And down into the right leg. Finally getting caught, it would seem, on the upper gear mount on the leg. Fuck.
So a bit of shaking & inverting the fork & bike now has the plug visible, but not actually in the steerer properly, and bottom up... I'm hoping to all hell that I can get a bit of M6 threaded rod, and somehow snag the plug and thread it in, just enough to allow me to pull it out. As otherwise it's not coming out, and I've got a fork that rattles to hell and a tool that I can't install!
I'm still laughing a bit, still crying a bit, and hoping that I am not going to have to spend on a new fork!