So I’ve been chasing down a noise on E-Trance since I brought it, finally worked out it’s the front rotor and Foxs floating axle on the 36s, so after resetting it multiple times and adjusting everything from different rotors and even changing out the brake but no luck.
So I decided to convert it back to standard using the kit from Fox and Burgtec axle from
@shiny, so I go to remove the front wheel to start what should be a 5 minute conversion, the universe says otherwise.
Crack the pinch bolt, easy, go to crack the axle, mmm… nothing, fark that’s tight and something not right, grab my longer allen key, no dice, slip a seat post on for leverage and crack finally it starts turning, tight but turning.
Slowly it frees up but then it just spinning, so I look further into it and see the forks are spreading apart but the axle is not coming out, fark what is going on? As I turn the axle I can see the end caps turning so I grabbed the end caps and turn the axle, nope not happening, okay grab some vice grips and WD spray, lube it up and try again, nope.
Okay let’s try hot water and see if some science will help, fark no, okay red mist is building, let’s try a tap of the mallet and Allen key socket, still not moving. Further investigation reveals the end caps are well truly jammed on, now I’m worried about damaging the forks trying to get the axle out but the mist is building and this 5 job has turned into 90 minutes and an angry Cammas, fuck it I have a new axle and spare front wheel, time to get out the big guns out.
I go to the cupboard and grab out the angle grinder and a thin cutting disc, first I cut off the threaded end then due to the design of floating axle I was able to cut the head of the axle off by sliding the wheel over just above the end cap. Then I could wiggle the wheel out, by this time it’s dark and I’m annoyed, grab the spare wheel and the axle kit, I had it installed within minutes, I will investigate further on the weekend what has happened to axle.
Oh yeah I couldn’t test if this fixed it until this morning and finally it is dead quiet as it should be.
TLDR - axle was jammed in the end caps and Cammas got angry and cut the axle to get the wheel off with an angle grinder so his brake wouldn’t rub anymore.