My BOS Review
Here is my fairly in depth review of both the BOS DH07 and the BOS Boxxer Cartridge. Hopefully it'll help people understand what BOS is all about.
Note: While I am sponsored by BOS Engineering/Rouler I did not make anything up or ignore any negatives.
BOS Engineering Suspensions
BOS DH07
Firstly, (and probably fore mostly) a BOS shock is ordered for you and then built to order for your weight, your bike and its linkage design, your riding style and whether you ride clips or flats. As well as the custom valving mentioned above, the shock comes with the correct spring for your bike, as well as the correct hardware. BOS tout attention to detail throughout their website and they are absolutely correct. The hardware for instance has o-rings between the shock and the alloy spacers, to allow for some flex in the frame without bending the shaft. These o-rings also keep dirt out of your shock eyelets thus prolonging their life.
When you unwrap your new shock will notice how long the reservoir is, in a 9x3 shock it is as long as the shock body. There is also a silver sticker with the code for your valving, don’t lose this, as BOS can look it up on their system to see what to change if you want to tweak your shims further.
Installing the shock was the same as any other, so it will either be an easy job or a massive pain in the neck depending on your frame.
Once you’ve installed the shock, I would advise reading the manual (in dodgy Frenglish), especially the part where it specifies where you should put your adjusters. If you follow the instructions you will find you’ll have an amazing shock, simply light and day compared to my DHX5.0.
When you first sit on your bike you will immediately notice how soft it feels, don’t be surprised to find yourself with 50%+ sag. But that said it gets there quite slowly. This shock has huge amounts of low speed compression damping, bucket loads of it. It feels very similar to a motor cross bike when you sit on it, but not as wallowy. You can pretty well bottom the bike out by bouncing up and down on the seat slowly but forcefully, but push the rear of the bike into the ground as hard as you can or do a bunny hop and smack the landing and you’ll find it almost harsh. I was perhaps a little under whelmed by the car park test. The benefit of all this LSC is that the bike will not ‘pay out’ when it doesn’t have to, in bermed corners and g-outs for instance. Then you’ll hit a jump…
My DH07 came with a 300lb spring, a full 100lb less than what my DHX had. Incidentally I turned both of my shock bolts into bananas the weekend before I got my BOS through heavy bottoming of the DHX. To say I was sceptical about the BOS’ 300lb spring was an understatement (especially with the price of my Orange’s stainless shock bolts). So I started gingerly at first but then realized that this shock really is something special. When you land a drop (with a transition) the bike will compress, but not a lot. It sort of only goes back to the neutral position (50%) and no more. This may sound stupid but its definitely not. It feels like the bike doesn’t waste its time compressing when it doesn’t have to. When you hit something truly worth of compressing it will; a large jump to flat, that used to absolutely murder the bump stop of my DHX, caused nothing more than a slight thud of wheel touching ground. To say it was smooth is an understatement. The way I would describe this is that the shock has a brain inside it. When you leave the ground it says to itself, “We have left the ground, start the timer”, then while you are floating through the air it calculates how hard you are going to hit the ground, and provides the perfect amount of damping for the situation - every time.
Small bump compliance is of the order of the DHX, no huge improvements there, though traction is on another level, particularly when you get going fast. It seems the faster you go the broader the gap becomes between the two shocks. On one of my local tracks there is a fast, open, grassy section with some big sweeping corners with quite a few undulations and rocks in the grass. In this section the shock literally blew me away. Just so much grip, try as I might I couldn’t get the rear of the bike to break away. To get another opinion of the shocks prowess I handed my 224 over to a mate of mine, an elite rider who rides a V-10 and weighs a good 20kg more than me. He got to the bottom of the hill and said, “That’s the fastest I’ve ever been down there.” Quite a feat considering the time it takes to get used to a new bike. He also failed to bottom the shock despite his weight. Consequently my mate has placed an order for a BOS shock.
Rock gardens don’t feel much different on a DH07 compared to a DHX; perhaps rock gardens are an area Fox optimised the DHX for?
Negatives? Well there are a few. Firstly it makes Boxxer World Cups feel pretty second rate to be honest. Tip the bike into a gravelly off camber turn and you can be guaranteed the front end will let go first. Secondly because the shock doesn’t compress as often or as far as a DHX it makes you ride with your weight far forward. On steep tracks this overwhelms the Boxxers and they just feel underdamped and divey under brakes. To semi-rectify this problem I had to put an extra 20psi in the forks to hold them up more, with obvious tradeoffs in traction and bump absorption. Finally, the shock does seem to suffer from a degree of top out, even with the rebound damping set according to Bossard’s advice. This is not even slightly noticeable when you are riding, just if you pick the bike up by the seat, after compressing it 10mm or so. Obviously this is not something you do very often, so it’s not a drama. Importer, Nicho, tells me that it is normal for the shock to behave in this manner.
BOS Boxxer Cartridge (Bosser?)
After reading the BOS website I have this to share,
“The most noticeable difference is the damping. When you brake, it doesn’t dive as much. It does go down (which is necessary), but not as far and it’s more controlled. It’s the same on big compressions, the fork doesn’t sink down as much or spike. It’s the relationship between spring and damping … one is useless without the other!”
They’ve pretty much hit the nail on the head with that paragraph. I was able to reduce my fork’s spring pressure down to 100psi from the 135psi it needed to hold itself up with the stock MoCo damper. Traction in corners is once again on another level, compared to stock Boxxers, especially flat, high speed corners with rocks or roots or some other traction robber. As a whole the bike feels exceptionally stable, with very little pitching back and forth. The bike just does its own thing and leaves you to concentrate on picking the correct line and getting pedals in wherever you can.
Installation was very easy, easier than Rock Shox’s two-part damper. Simply pull all the Rock Shox gear out, put the cartridge into the lower, (be careful here, the manual warns that Rock Shox’s castings may not be of a high enough quality, and are not square, but mine was OK), do up the foot bolt, put the stanchion back in, fill with BOS oil (which comes with the kit and smells like bubble gum) and do up the top cap. Nice touches were the steel thread in the base of the otherwise aluminium cartridge and the hard anodised internals. This should keep your oil cleaner for longer. The existing Rock Shox rebound damper adjustment knob becomes the compression adjuster knob for the BOS damper and the rebound adjuster moves to the top of the leg. Once again BOS has provided baseline settings to get you started, and once again these are fantastic.
Integration
The shock and cartridge have almost the exact same action throughout their strokes, both only compress when they have to, both absorb landings they really shouldn’t and both offer unsurpassed traction. They nearly sound identical too.
All in all I’m extremely impressed by the BOS suspensions, both in their actions, and the quality of construction. Add to that the company’s undisputed heritage in the world of Downhill and Motorsport and you have a fantastic package that you will take with you from bike to bike.
This is where the BOS Suspenion really shines, fast corners, with plenty of rocks, slippery dust and undulations.